MES software for industrial workshops
The agile manufacturing solution that machining workshops need to compete on a large scale.
MES software designed specifically for machining workshops
Manage your workshop in real time, set priorities, avoid last-minute rushes and make data-driven decisions.
- Full visibility of machines, orders and operators
- Quality built into the process, not added at the end
- Reliable data to protect your profit margin
- Respond promptly to any deviations at work
DIRECT REDUCTION IN SET-UP TIMES
IMPROVED DELIVERY TIMES COMPLIANCE
A SIGNIFICANT REDUCTION IN REWORK PER BATCH
IMPROVED MACHINE RELIABILITY
LOWER UNIT COSTS PER BATCH, WITH NO SURPRISES AT THE END
A DAY IN THE LIFE OF A WORKSHOP THAT'S GONE WILD
EVERYTHING IS URGENT
- Priorities are constantly changing, and almost everything seems critical.
- The workshop spends its time putting out fires rather than following a clear set of guidelines.
DECISIONS ON THE FLY
- Decisions are made quickly just to get by, but without a broader view of the workshop.
- This leads to errors, rework and further changes.
EXCEL, PAPER AND WHITEBOARD
- The information becomes outdated as soon as the workshop gets underway.
- Each area operates on the basis of its own version of reality.
RELIANCE ON KEY PERSONS
- The day-to-day running of the workshop depends on one or two people.
- When they’re not there, the pace slows down and things get bogged down.
The solution: IbernovaMES
DESIGNED FOR VARIOUS TASKS AND CRITICAL OPERATIONS
Manage machines, orders and operations in real time, even with frequent changes to work, priorities and shared resources.
QUALITY BUILT INTO THE WORK, NOT LEFT TO THE LAST MINUTE
Quality controls form part of day-to-day operations, identifying errors and the need for rework before they affect deadlines and costs.
COMPLETE TRANSPARENCY OF WORKSHOP PERFORMANCE
Real-time data on downtime, work progress, machine availability and productivity are visible instantly, allowing you to take action whilst the work is in progress, not when it’s already too late.
COMPLETE TRACKING BY ORDER, MACHINE AND OPERATOR
Work, times, incidents and results recorded automatically for audits, clients and internal control.
IbernovaMES for industrial workshops was developed to address a specific challenge: a high degree of variability in work, constantly shifting priorities, tight deadlines, and a production process where deadlines, costs and quality are at stake with every order.
IT IS NOT A STANDARD ADAPTED MONTH, BUT A SYSTEM DESIGNED TO MONITOR THE RUNNING OF THE WORKSHOP WHILE IT IS IN PROGRESS
Coordinate work and priorities judiciously
Adjust machinery, staff and production sequences according to the actual situation in the workshop, anticipating bottlenecks, urgent tasks and rework.
View the status of each machine in real time
See at a glance what is being manufactured, real-time progress, downtime and deviations by order and operation, without the need for manual reports.
Always follow the correct plans and instructions
He assures us that the workshop uses the latest versions of drawings, routes and specifications, thereby avoiding errors caused by outdated information.
Track times, incidents and quality during production:
Captures real-time data on production, rejects and adjustments during the run, ensuring traceability without any administrative burden.
“With IbernovaMES for workshops, we have improved
our ability to monitor production output and subsequently
plan accordingly.”
Asier Martín – Production Manager
at MECANIZADOS DE PRECISIÓN BELMEK
Your business without IbernovaMES
- Production managed using manual reports and Excel
- Lack of visibility into the actual status of orders
- Rework and quality issues detected too late
- Daily variability that disrupts planning
- Relying on key individuals to gauge our progress
- KPIs that have been debated or are unreliable
- Reactive responses to emergencies
- Struggling to grow without losing control
Your business with IbernovaMES
- Control de la ejecución en tiempo real desde un único sistema
- Clear overview of the status of orders, machines and jobs
- Quality deviations and rework detected in good time
- More stable and predictable performance
- Objective data shared across the whole team
- Reliable KPIs for lead times, productivity and profit margin
- Quick decisions based on real workshop data
- The ability to grow whilst maintaining operational control
All this with:
A user-friendly interface
Lower cost
Local support from specialists
Modules designed specifically for workshops
Each module of our MES is specifically designed for your industrial processes and solutions.
Integration with your ERP
It automatically synchronises orders, times, consumption and downtime, preventing duplication and ensuring that workshop planning and actual operations are always in sync.
Order management and sequencing
Organise the work according to the workshop’s actual capacity, highlighting workload, priorities and risks to maintain a steady workflow even in the face of constant changes.
Production control
Monitor what is happening on each machine in real time, displaying cycles, stoppages and deviations so you can take action before they affect deadlines and costs.
Machine signals
It captures data directly from CNC machines, PLCs and sensors, recording production and downtime without manual intervention and generating reliable information for the entire workshop.
Quality control
Integrate digital checklists into the production process to identify deviations early on and ensure full traceability by order, machine and operator.
Document viewer
It ensures that operators and managers always work with the latest version of drawings and instructions, thereby eliminating errors caused by out-of-date documentation.
Data validation
Check production figures, rejects and downtime before feeding the data into the ERP system or KPIs, ensuring consistent data and decisions free from uncertainty.
Analytics and operational reporting
It transforms day-to-day workshop activities into clear, actionable metrics, enabling quick decisions based on real data.
EXPERTS IN YOUR INDUSTRY
Why choose specialised MES software?
Every industry has its own specific needs, regulations and challenges that affect planning, production and quality.
A specialised MES adapts to these specific requirements, optimising critical processes, ensuring regulatory compliance and providing reliable data for making quick and accurate decisions, outperforming general-purpose systems that attempt to cover everything without taking into account the reality of each individual company.
General-purpose MES system
- It attempts to cover multiple sectors without making any major changes
- Requires additional configuration to comply with regulations
- Standard planning, less closely aligned with actual operations
- Basic data capture, without customised details
- Generic controls, often offline
- Lower accuracy; requires more manual effort to analyse and improve
- It requires extensive customisation and has a steeper learning curve
Specialised MES system
- It is tailored to the specific needs and processes of each industry
- It incorporates industry-specific regulations and standards
- Optimise workflows in line with the sector’s operational realities
- Captures real-time process data tailored to sector-specific requirements
- Incorporate specific checklists and quality controls into the process
- Optimise resources and reduce scrap based on actual parameters
- Quick setup with processes already tailored to the sector
Next steps
Speak to a specialist
Find out how IbernovaMES can be tailored to your company’s specific needs. One of our specialists will analyse your situation and show you how to regain operational control within a few weeks.
Frequently Asked Questions
What is MES software for industrial workshops?
It is a system that monitors the actual operations of the workshop – machines, orders, times, quality and deviations – in real time.
What sets IbernovaMES apart from other MES systems?
IbernovaMES is specifically designed for workshops with high variability and critical operations; it prioritises orders and deadlines, rather than simply monitoring machines.
Do I need an ERP system to use IbernovaMES?
No. IbernovaMES can digitise the workshop without an ERP system and integrate with one later if necessary.
¿Cuánto tarda en implantarse?
What improvements can I expect?
Reduce set-up times by 45%, rework by 60% and increase machine reliability by 130%, amongst other benefits.
Get in touch with us
We’re here to help you and answer any questions you may have with complete confidence.
Please send us your enquiry and we will reply as soon as possible.