Production and Shop Floor
Eliminate assumptions, misunderstandings, and bottlenecks by digitizing every step.
Control production from start to finish, with reliable real-time data.
Ibernova MES integrates with all types of machinery and your ERP to centralize information, facilitate planning, and ensure constant communication between operators and the office.
Module
Production Sequencing
- Automatic Planning: Generate the optimal order sequence based on rules, constraints, and priorities, and optimize the load across multiple lines or plants for a more efficient and balanced flow.
- Scenario Simulation: Compare alternatives with what-if analysis to assess the impact on capacity, bottlenecks, and compliance before implementing changes in production.
- Agile Rescheduling: Re-sequence and adjust priorities in the face of unforeseen events, minimizing machine setup or calibration changes.
- Real-Time Tracking: Visualize the progress of manufacturing orders, machine statuses, and active constraints to coordinate decisions between planning, shop floor, and logistics.
Module
Tracking of Manufacturing Orders
- Multi-Device Visibility: Check the status of each order from any device, on the shop floor or remotely.
- Complete Traceability: View in a single place the actual progress of the order, active resources, and material consumption to anticipate shortages and prevent interruptions.
- Accelerated Detection: Identify machine stoppages or plant incidents before they affect sequencing and the process.
- Historical records: access detailed records for each order to gain insights and prepare for audits.
Module
Machine Signals
- Effective Integration: Connect shop floor devices such as PLCs and CNC machines using key industrial protocols (Profibus, Profinet, and Ethernet/IP), even in mixed environments or with legacy machinery.
- Automatic Collection: Capture all production process data without relying on manual operator reporting.
- Complete Information: Know the status of each machine, the quantities produced, and performance parameters.
- Global Plant Overview: Consolidate the most relevant indicators to anticipate failures, adjust planning, optimize shifts, and correct deviations.
Module
Data Validation
Ensure the quality of your data before it reaches the ERP.
- Multi-Device Visibility: Check the status of each order from any device, on the shop floor or remotely.
- Complete Traceability: View in a single place the actual progress of the order, active resources, and material consumption to anticipate shortages and prevent interruptions.
- Accelerated detection: identifies machine stoppages or incidents in the plant before they affect sequencing and processing.
- Historical Logging: Access the detailed record of each order to gain insights and prepare for audits.
Module
Manual and Automatic Alerts
- Manual and Automatic Configuration: Define alerts that are triggered automatically for certain events or manually when an operator detects a special situation.
- Intelligent Escalation: Configure alerts according to profiles, production lines, or criticality, ensuring they reach exactly the person who can resolve the issue.
- Bidirectional Communication: Send and receive information between the shop floor and office to coordinate actions, confirm incidents, and reduce misunderstandings.
The results speak for themselves
With Ibernova MES’s plant and production modules, you get:
PRODUCTIVITY
Within the first 90 days
LEAD TIME
Accelerate the production cycle, reducing errors.
DOWNTIME
Make the most of installed capacity.
“With Ibernova MES, we have reliable data on stoppages, rejects, productivity, and performance. In one year, we increased productivity by 23% and reduced claims by 57%.”
David Nuñez – Engineering, Quality & IT Director at Mecadetol
Explore Ibernova MES in full
Our solutions are implemented module by module, starting with what your factory needs today and growing with you tomorrow.
Why Ibernova?
We integrate your factory
Our solutions work independently or together to connect engineering, shop floor, and management. Ibernova MES integrates with design software (CAD, CAM, PDM) and your ERP.
Industry is our specialty
Our MES is not just configured: it is built with real shop floor logic, anticipating typical needs and processes. That’s why it is implemented more quickly and with less margin for error.
Seamless Implementations
We study your business and manufacturing processes to jointly design a robust, modular implementation, avoiding integration failures and ensuring operational continuity.
Contact Us
We are here to help you and answer your questions with complete confidence.
Write your inquiry, and we will respond as soon as possible.
