Software for boiler manufacturing companies
Connects engineering, workshop and management to control complex projects with large structures and multiple phases.
Every project is unique. That is why challenges arise.
- Deviations in planning: Many phases, strong dependencies and changes that arise when the project is already underway. Replanning is part of everyday life.
- High operating costs: Welding hours, energy consumption, reprocessing and internal movements have a direct impact on margins. Without visibility, deviations accumulate silently.
- Operator dependency: knowledge resides within individuals. When information does not flow smoothly, control becomes overly dependent on individual experience.
- Complex materials management: plates, profiles and components must be available when needed. If material is missing, production stops and everything gets out of order.
- Complex materials management: plates, profiles and components must be available when needed. If material is missing, production stops and everything gets out of order.
Regain control by digitising the process
Ibernova digitises engineering, plant execution and financial management, integrating them into a single environment. This means that information is no longer dependent on informal monitoring and is always available, up to date and connected.
- Real visibility of the progress of each phase.
- Less reliance on manual control.
- Costs and deviations under control.
- Better coordination between the technical office, workshop and management.
- Quality and traceability integrated into everyday operations.
- Greater profitability per project, with fewer operational hiccups.
Solution
MES: technology at the service of your process
Ibernova MES is designed for boiler shops, where manual labour and long projects are the norm. It allows you to record what happens on the shop floor, coordinate multiple phases, and ensure traceability and quality without adding complexity to your daily work.
- Record actual manufacturing times, in a simple and reliable way, to know when each operation begins and ends and to compare planned times with actual times.
- Plan and replan with a single click, aligned with actual load rather than assumptions.
- Monitoring material consumption and traceability, knowing what is used in each order, facilitating reuse and meeting certification requirements.
- Integrating quality into the process, with clear, easy-to-use checklists that help you comply with regulations without slowing down production.
- Monitor operations with a clear dashboard, obtaining key KPIs and a comprehensive overview of the status of all projects, even in high-workload environments.
Solution
ERP: management aligned with production
RPS Next works for companies that operate on both an engineering-to-order (ETO) and make-to-order (MTO) basis. Integrated with MES and engineering tools, it reflects costs, materials and deadlines in real time, even when there are constant changes and dependencies.
With this solution, you will be able to:
- Budget and quote with greater agility, relying on bills of materials, standard times and actual data, without depending on complex Excel spreadsheets.
- Manage ETO projects with financial and time control, detecting deviations and anticipating problems before they impact margins.
- Quote MTO jobs with greater reliability, reusing the information from the quotation to automatically generate structures, items and planning.
- Obtain more realistic delivery dates, thanks to finite capacity planning that takes into account resources, queues, and procurement lead times.
- Anticipate purchases and shortages of materials, even when the design is not completely finalised.
- Have clear visibility of costs and profitability per project, with constantly updated information.
Solution
Integrated engineering: CAD, CAM, and PDM
Without clear templates or reusable structures, each design starts almost from scratch. That is why Ibernova integrates CAD, CAM and PDM into a single workflow connected to ERP and MES, to help engineers organise, reuse and standardise without losing design flexibility.
With this solution, you will be able to:
- Working with reusable templates and structures, reducing design time and avoiding always doing the same thing.
- Generate clear and consistent bills of materials, directly connected to the ERP so that what is designed is exactly what is manufactured.
- Manage change without losing control, ensuring that any changes to the model are automatically reflected in the drawings and manufacturing.
- Maintain complete traceability of changes, reviews and approvals, essential for quality and certifications.
- Free up engineering team time, so that they can focus on adding value rather than repetitive tasks or corrections.
Why do companies in the sector choose us?
We speak your language
Our software is designed to adapt to different production processes: custom manufacturing, semi-series production, or complete line orders. This way, each solution adapts to what is already happening in the company.
Implementation without stopping production
We take care of planning the implementation, by modules, lines or processes, to reduce friction and avoid setbacks. With a clear roadmap, adoption is faster and smoother.
Support throughout the entire process
Our experts accompany you from the outset, advising you on the most suitable modules or programmes. They participate in each implementation and offer training and support so that your team can get used to the new system and get the most out of it.
Contact Us
We are here to help you and answer your questions with complete confidence.
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