Software for rubber and plastics manufacturers
Ibernova controls all processes in a single environment to detect deviations in time, ensure quality and reduce waste.
Do losses appear before you can react?
- High scrap difficult to explain: small variations in the process generate large volumes of defective products. Without real-time visibility, the problem is analysed when the cost has already been incurred.
- Lack of control over process stability: each machine, mould, or recipe behaves differently. Dependence on expert operators complicates standardisation and continuous improvement.
- Mould changes and lengthy adjustments: long setups, repetitive adjustments, and a lack of clear procedures reduce actual machine availability and OEE.
- Reactive quality and incomplete traceability: defects are detected offline. Linking products, batches, recipes and parameters becomes complex, especially in the event of audits or complaints.
- Decisions based on outdated data: when the information arrives at the end of the shift, it is no longer possible to take action to prevent losses.
Act in time to avoid waste
Ibernova allows you to move from measuring what has happened to controlling what is happening. Our technology provides immediate visibility into processes, quality and performance, enabling you to take action during the shift and prevent deviations from turning into scrap, downtime or non-compliance.
- Greater stability in the production process.
- Real improvement in OEE.
- Less waste and lower environmental impact.
- Quality and traceability integrated from the source.
- Quality and traceability integrated into everyday operations.
- Direct impact on operating margin.
Solution
MES: real-time control
Ibernova MES is designed for processes where delayed reactions are costly. Integrated with machinery and ERP, it allows real-time execution control and prevents a few minutes’ deviation from turning into massive waste.
With this solution, you will be able to:
- Automatically capture machine and process data, avoiding manual entries and human errors.
- Detect process deviations during the shift, before they generate massive scrap.
- Control waste, purges and reprocessing, with traceability by batch, recipe and mould.
- Manage moulds, recipes and format changes, reducing adjustment times and dependence on expert operators.
- Measuring and improving OEE, acting on stops and micro-stops when they occur.
- Integrate quality into the process, with automatic records and reliable evidence for audits.
Solution
ERP: management aligned with production
An ERP system must work with actual production data, not estimates. RPS Next integrates with MES to align quotations, planning, costs and deliveries with the plant’s actual capacity.
With this solution, you will be able to:
- Get a quick and more reliable quote, combining labour, operations, materials and margins in a simple, reusable tool.
- Move from quotation to production without rework, automatically generating items and structures from the quotation.
- Plan with actual finite capacity, considering resources, workload, and procurement lead times to commit to reliable dates.
- Control costs and inventories with real data, incorporating consumption, scrap and reprocessing.
- Meet deadlines more consistently by aligning sales and production.
Solution
Integrated engineering: design with precision
- Design and validate processes before production, using simulation to analyse material behaviour, mould filling and possible defects, reducing adjustments and machine testing.
- Anticipate manufacturing problems by evaluating efforts, flows, and process conditions before launching production, which helps reduce scrap and rework.
- Standardise moulds, recipes and parameters, facilitating faster, safer and more repeatable changes between shifts and lines.
- Align design and manufacturing, ensuring that any modifications are automatically reflected in drawings, documentation and production, avoiding errors due to incorrect versions.
- Visualise the product and process, creating images, animations and 3D views that improve communication between different teams and even with the customer.
Why do companies in the sector choose us?
Real-time control
The key is not to analyse what has already happened, but to act while it can still be corrected. Ibernova offers immediate visibility of the production process to detect deviations during the shift and prevent minor disruptions from becoming major problems.
Implementation without stopping production
We take care of planning the implementation, by modules, lines or processes, to reduce friction and avoid setbacks. With a clear roadmap, adoption is faster and smoother.
Support throughout the entire process
Our experts accompany you from the outset, advising you on the most suitable modules or programmes. They participate in each implementation and offer training and support so that your team can get used to the new system and get the most out of it.
Contact Us
We are here to help you and answer your questions with complete confidence.
Write your inquiry, and we will respond as soon as possible.
