Software for consumer goods companies
Controls production, quality and stock, ensuring maximum efficiency and traceability.
In mass production, every mistake counts.
- Pressure for availability: Stock shortages, delays, or misalignment between production and logistics directly impact customer service and revenue.
- Micro-stops that erode line efficiency: Small delays, speed losses or rejections accumulate shift after shift. If they are not measured properly, the unit cost skyrockets without anyone noticing it in time.
- Format changes and productive campaigns: Shorter series involve more changes, cleaning and adjustments. Poor planning means losing productive hours.
- Waste that is difficult to control: Shrinkage is inevitable, but when it is not measured accurately, it becomes a silent drain on margins.
- Quality and traceability as critical requirements: Batches, expiry dates, in-process checks and audits are part of everyday life. Reacting late is not an option.
Control execution to protect margin
Ibernova connects what happens on the plant floor with planning, stock and management. Thus, technology is not only used for measurement, but also for decision-making and correcting deviations in real time.
- Production aligned with actual demand.
- Greater line efficiency and fewer hidden losses.
- Shrinkage under control, with reliable data.
- Quality and traceability integrated into the process.
- Better service levels, without the need for overproduction.
Solution
MES: real-time control
Ibernova MES easily adapts to mass production environments with high volumes, multiple SKUs and frequent changes. Natively integrated with ERP, it connects plant execution with stock, quality and shipments.
With this solution, you will be able to:
- Record production in real time, capturing line, stop, and performance data without relying on manual reports.
- Measuring actual efficiency (OEE) and detect micro-stops and speed losses during the shift.
- Manage format changes and clean-ups, integrating them into planning and time control.
- Control shrinkage and scrap, identifying where they occur and how to reduce them.
- Integrating quality online, with simple, usable checklists for operators.
- Ensure batch traceability, from raw materials to finished product.
Solution
ERP: management aligned with production
RPS Next integrates with MES to reflect in real time what is being produced, what is being consumed and what is available, avoiding decisions based on outdated data.
With this solution, you will be able to:
- Manage stocks of raw materials and finished products, with batch control, expiry dates and FIFO.
- Avoid stock shortages and overproduction, aligning production and demand.
- Plan purchases with greater reliability, based on actual consumption.
- Have clear visibility of the cost per unit, including shrinkage and losses.
- Streamline shipping and order fulfilment, with constantly updated information.
- Transforming isolated data into business information, identifying trends, consumption patterns and peaks in demand so you can anticipate and plan better.
“We stopped manually recording the receipt of more than 8,000 barrels, so that we could have all the stock, quality and traceability data on the computer. Now we are 100% sure that the records match reality.”
Jose Luis Muñoz – Cellar Planner in Vinarchy
Why do workshops choose us?
Designed for mass production
The platform keeps pace with the plant, helping to manage production campaigns, format changes and continuous flows without losing control or traceability.
Focus on daily execution
Beyond generating reports after the fact, our software provides visibility during the shift. It allows you to detect deviations in real time and take action while there is still time to correct them, turning plant data into operational decisions rather than just historical reports.
Implementation without stopping production
We take care of planning the implementation, by modules, lines or processes, to reduce friction and avoid setbacks. With a clear roadmap, adoption is faster and smoother.
Support throughout the entire process
Our experts accompany you from the outset, advising you on the most suitable modules or programmes. They participate in each implementation and offer training and support so that your team can get used to the new system and get the most out of it.
Contact Us
We are here to help you and answer your questions with complete confidence.
Write your inquiry, and we will respond as soon as possible.
